刮板输送机仿真技术研究进展

A review on simulation technologies for scraper conveyors

  • 摘要: 为系统掌握刮板输送机仿真技术研究现状,围绕仿真模型构建与模型验证展开综述。首先,将仿真模型归纳为机电耦合模型、多体动力学模型、静力学模型及煤料离散元模型,分别阐述其建模思路与应用场景,梳理多模型联合仿真研究进展;其次,介绍台架试验与小型样机试验的模型验证方法;最后,总结现存问题,探讨未来研究机遇。研究结果表明:仿真模型分别侧重于分析系统动态特性、接触力学行为、结构强度及煤料冲击,联合仿真可拓展单一模型的功能边界,但模型集成化程度有限且工况设置过于理想;台架试验聚焦于驱动系统验证,而小型样机试验则用于整机宏观行为验证,未形成覆盖整机、子系统与部件的规范化验证体系。已有研究在高效联合仿真链路的构建、耦合采煤工艺的动态负载生成,以及层次化模型验证框架的建立等方面仍有较大提升空间,值得持续探索。

     

    Abstract: This study reviews simulation model construction and validation to unveil the current research progress of simulation technologies for scraper conveyors. Simulation models were classified into four categories, namely, electro-mechanical coupling models, multi-body dynamics models, static analysis models and coal flow discrete element models, to elaborate their modeling approaches, application scenarios, respectively, and research progress in multi-model co-simulation. Two major model validation methods were then introduced, namely bench testing and small-scale prototype testing. This study also summarized existing challenges and future research opportunities. Results indicate that the four types of simulation models target at system dynamic characteristics, contact mechanics behavior, structural strength and coal flow impact respectively. Co-simulation could extend the functional boundaries of individual models, yet the degree of model integration remains limited and the operating condition settings are overly idealized. Bench testing mainly serves to validate the drive system, whereas small-scale prototype testing is employed for validating the overall macroscopic behavior of the machine, but a standardized validation framework covering the whole machine, its subsystems and components has yet to be established. This indicates that existing studies are limited in the construction of an efficient co-simulation framework, dynamic loads generation coupled with the coal mining process, and the building of a validation framework for hierarchical models, thus calling for future research.

     

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