长距离重载刮板输送机关键技术研究进展

Research progress on key technologies of long-distance, heavy-duty scraper conveyors

  • 摘要: 随着综采工作面向长运距和大运量方向发展,长距离重载刮板输送机面临质量增大、阻力累积和智能闭环调控不足等问题。针对复杂工况下高效、可靠和智能运行需求,在系统梳理国内外研究基础上,提出4条技术主线:系统级轻量化与能耗优化、驱动控制与多机协同、链传动失效与故障识别、智能监测与闭环调控,并分析各自研究脉络、关键方法及耦合关系。已有研究表明:在长距离条件下,质量增大与阻力累积机理、多驱动长链动态耦合控制、链传动失效机理向工程预警转化以及井下复杂环境下智能闭环落地等存在明显短板。结合行业发展需求,提出低碳轻量化设计、复杂工况鲁棒控制、AI预测性维护以及数字孪生与井下5G支撑的智能运维等发展方向。相关分析为长距离重载刮板输送机关键技术研究与工程应用提供参考。

     

    Abstract: As fully-mechanized coal mining faces advance toward long-distance and high-throughput operations, long-distance, heavy-duty scraper conveyors are increasingly challenged by amplified self-weight, accumulated running resistance and insufficient intelligent closed-loop regulation. This study identified four technical routes by reviewing domestic and international studies for more efficient, reliable, and intelligent operations under complex working conditions: system-level lightweight design and energy-consumption optimization, drive control and multi-motor coordination, chain-drive failure and fault identification, and intelligent monitoring and closed-loop regulation, regarding their research development, key methods, and coupling relationships. Results reveal that existing studies are limited in the mechanisms of self-weight amplification and resistance accumulation under long-distance conditions, dynamic coupled control of multi-drive long-chain systems, the transformation of chain-drive failure mechanisms into engineering early-warning methods, and the implementation of intelligent closed-loop regulation in complex underground environments. This study therefore proposes future research directions based on the present industrial demands: low-carbon lightweight design, robust control under complex working conditions, AI-based predictive maintenance, and intelligent operation and maintenance supported by digital twins and underground 5G. This study provides references for research and engineering applications of key technologies for long-distance, heavy-duty scraper conveyors.

     

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