基于DEM的全断面竖井掘进机岩渣运移动态演化模拟

Simulation of dynamic evolution of rock muck migration in full-section shaft boring machine based on DEM

  • 摘要: 针对全断面竖井掘进机施工过程中岩渣运移效率瓶颈问题,基于离散元方法(DEM)构建数值模型,系统研究刀盘锥角对岩渣汇聚过程的动态影响规律。通过建立不同锥角(25°、30°、35°)刀盘数值模型,结合现场试验数据标定岩渣颗粒接触参数,实现岩渣运移全过程动态模拟。研究结果表明:当刀盘锥角不小于35°时,岩渣在重力驱动下可实现自组织运移,并快速完成聚渣运动,2 s内形成明显流动带,50 s时中心区域颗粒数量占比接近90%;当锥角降低至30°时,岩渣在旋转刀盘的刮渣作用下顺利向刀盘中心聚拢;当锥角为25°时,出现明显颗粒滞留现象,需额外辅助排渣装置。进一步构建完整出渣系统模型,仿真结果为优化后的35°锥角刀盘排渣效率可达90% 以上,满足超大直径竖井施工要求。研究成果可为竖井掘进机刀盘结构优化提供理论依据。

     

    Abstract: Aiming at the bottleneck of rock muck migration efficiency during construction by full-section shaft boring machines, this study establishes a numerical model based on the discrete element method to systematically investigate the dynamic influence of cutterhead cone angles on muck aggregation processes. Numerical models with varying cone angles (25°, 30°, 35°) were developed, and particle contact parameters were calibrated using field test data to achieve dynamic simulation of the entire muck migration process. The results indicate that when the cutterhead cone angle ≥35°, self-organized migration for rock muk driven by gravity can be achieved, leading to formation of distinct flow channels within 2 s and accumulation of nearly 90% of particles in the central zone by 50 s. At 30°, muck requires scraping forces from the rotating cutterhead are required to converge rock muk toward the center, while a 25° cone angle induces significant particle retention, necessitating auxiliary discharge devices. A complete muck discharge system model further demonstrates that, with the optimized 35° cone angle, a discharge efficiency of over 90% can be achieved, meeting the requirements for super-large-diameter shaft construction. This research provides theoretical guidance for cutterhead structural optimization in shaft boring machines.

     

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