水泥-钢渣基注浆堵漏材料的早期性能及其影响因素研究

Early-age performance and influencing factors of cement-steel slag-based grouting plugging material

  • 摘要: 为实现隧道注浆堵漏材料低成本与高性能的综合利用,开发了水泥-钢渣基注浆堵漏材料,通过系统研究材料组成与早期性能关联性,揭示其影响规律。通过调整水胶比、钢渣质量分数及减水剂质量分数,探讨材料的流变特性、抗压强度、流动性及微观结构的演化规律。研究结果表明:①由于水化产物减少及大孔隙生成,水胶比的增加会导致1和3 d抗压强度持续下降,减水剂通过调节水化产物分布提高早期强度;②少量钢渣(8%)的掺入促进了水化进程,但过量钢渣(16%)会导致水化晶体的连续性和结构稳定性下降;③屈服应力、塑性黏度和触变性随水胶比与减水剂质量分数的增加而降低,随钢渣质量分数的增加而升高;④合理的水胶比(≤ 0.5)与钢渣质量分数(≤ 16%)可有效调控孔隙结构,提高材料早期与长期力学性能,适量减水剂(≤1.5%)能够改善流变特性,增强材料稳定性。

     

    Abstract: In this study, a cement-steel slag-based grouting material was developed and investigated how its material composition influenced its early-age performance was investigated so as to promote low cost and high performance in tunnel grouting materials. The water-to-binder ratio, steel slag mass fraction and superplasticizer mass fraction were ajusted to analyze the evolution patterns of the rheological behavior, compressive strength, fluidity, and microstructure of the grouting material. Results show that: ① increasing water-to-binder ratio led to decreasing 1-day and 3-day compressive strength due to reduced hydration products and the formation of larger pores, while superplasticizer improved the early strength by optimizing the distribution of hydration products; ② a small addition of steel slag (8%) accelerated hydration, whereas excessive slag (16%) impaired the continuity and stability of hydration crystals; ③ the yield stress, plastic viscosity, and thixotropy decreased with increasing water-to-binder ratio and superplasticizer mass fraction but increased with higher slag mass fraction; ④ an optimized water-to-binder ratio (≤0.5) and slag mass fraction (≤16%) effectively refined the pore structure and enhanced both the early and long-term mechanical properties, while a moderate superplasticizer dosage (≤1.5%) improved the rheological behavior and material stability.

     

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