基于均匀试验设计优化煤泥浮选药剂制度

Optimization of flotation reagent system of coal slime based on uniform experimental design

  • 摘要: 为了研究浮选药剂制度对煤泥浮选的影响,以水峪选煤厂的煤泥为研究对象,基于均匀试验设计方法建立浮选效果与药剂用量之间的数学模型,考察捕收剂和起泡剂用量对浮选效果的影响。研究结果表明:捕收剂在一定的用量范围内,煤泥浮选效果只与起泡剂用量存在相关关系; 最佳的起泡剂用量为75 g/t,适宜的捕收剂用量为130 g/t; 与现场药剂用量捕收剂257 g/t和起泡剂143 g/t相比,在保证精煤灰分不变的情况下,浮选精煤产率提高0.49 %,可燃体回收率提高0.50 %,浮选完善指标提高0.17 %,捕收剂用量降低127 g/t,起泡剂用量降低68 g/t; 当捕收剂用量在一定范围内时,起泡剂用量是影响浮选效果的关键因素,适宜的起泡剂用量可显著提高煤泥分选效果。

     

    Abstract: In order to study the influence of flotation reagent system on coal slime flotation, the coal slime of Shuiyu Coal Washing Plant is taken as the research object.Based on the uniform experimental design(UED)method, the mathematical model between flotation effect and reagent dosage is established, and the effect of collector and frother dosage on flotation effect is investigated.The results show that the flotation effect of coal slime is only related to the amount of frother in a certain range of collector dosage; the optimal dosage of frother is 75 g/t, the appropriate dosage of collector is 130 g/t.Compared with the actual production dosage, under the conditions of 257 g/t collector and 143 g/t frother, and the ash content of clean coal kept unchanged, the yield of flotation clean coal is increased by 0.49 %, the combustible material recovery is increased by 0.50 %, the improvement index of flotation is increased by 0.17 %, the dosage of collector is reduced by 127 g/t, and the dosage of frother is reduced by 68 g/t.When the collector dosage is within a certain range, the frother dosage is the key factor affecting the flotation effect, and the appropriate frother dosage can significantly improve the coal slime separation effect.

     

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