超声波协同絮凝剂强化全尾砂料浆沉降试验研究

Experimental study on enhanced sedimentation of unclassified-tailings slurry through ultrasonic waves-flocculant synergistic conditioning

  • 摘要: 为有效提高全尾砂料浆的沉降浓密效率,将超声波引入全尾砂料浆沉降浓密试验。通过单因素试验确定了最佳超声波条件与初步絮凝参数,并获得了料浆的沉降速率与底流质量分数。在此基础上采用多因素响应曲面试验,优化得出超声波絮凝条件下料浆快速沉降的最佳絮凝参数与沉降速率,并探讨了超声波作用的全尾砂料浆沉降机理。研究结果表明:①当全尾砂料浆沉降3 min时,施加频率20 kHz、功率90 W的超声波作用10 min,料浆沉降速率为128.16 cm/h,沉降2 h后的底流质量分数为70.3%,比自然沉降底流质量分数高4.24百分点。②在超声波作用下添加30 g/t的质量分数为0.1%、分子量为1 200万的CPAM,料浆快速沉降时间由15 min缩短至3 min,沉降速率为537.84 cm/h,底流质量分数为70.27%。③根据响应曲面试验的优化结果,当添加30.72 g/t、质量分数0.11%、分子量1 176万的CPAM时,料浆的理想沉降速率可达573.96 cm/h。④超声波通过空化效应与热效应实现料浆絮团致密化,促进料浆高效浓密。

     

    Abstract: This study investigates the application of ultrasonic waves to enhance the sedimentation and thickening efficiency of unclassified tailings slurry. Single-factor tests were first conducted to identify the optimal ultrasonic conditions and preliminary flocculation parameters and obtain sedimentation velocity and underflow concentration of the slurry. Response surface Methodology (RSM) was employed to determine the optimal flocculation parameters and sedimentation velocity and to investigate the ultrasonic-induced sedimentation mechanism of tailings slurry. Results show that: ① When ultrasonic waves at 20 kHz and 90 W were applied for 10 minutes after 3 minutes of sedimentation, the slurry sedimentation velocity reached 128.16cm/h, and the underflow concentration was 70.3% after 2 hours of sedimentation, a 4.24 percentage points improvement over natural sedimentation. ② Under ultrasonic conditions, the addition of 30 g/t of CPAM with a concentration of 0.1% and a molecular weight of 12 million reduced the rapid sedimentation time from 15 minutes to 3 minutes, achieving a sedimentation velocity of 537.84 cm/h and an underflow concentration of 70.27%. ③ RSM optimization revealed that adding 30.72 g/t of CPAM with a concentration of 0.11% and a molecular weight of 11.76 million resulted in an optimal sedimentation velocity of 573.96 cm/h. ④ Ultrasonic waves achieved slurry floc densification through cavitation and thermal effects, thereby enhancing slurry thickening efficiency.

     

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